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Enzymes for Nylon Recycling: REC’s Research into Complex Textiles

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What if enzymes could help address one of the major challenges in textile recycling: separating and recovering value from blended fibers? At REC, formerly Ecollant, we have been exploring different research and development (R&D) pathways for several years to address the technological and environmental challenges associated with recycling complex textiles.

Among these research pathways: enzymes.

What are enzymes?

Enzymes are proteins naturally present in living organisms. They play an essential role in many biological reactions, notably by accelerating them. In the human body, for example, they contribute to the digestion of food and to various reactions involved in energy production. Their ability to act selectively on specific molecules is also of interest to researchers across many industrial fields.

This is precisely what interests us at REC: could the properties of enzymes be used to develop new solutions for recycling complex textiles?

Why explore enzymes for textile recycling?

Textile recycling faces a major challenge when several fibers are combined within the same material. This is particularly the case for many textiles containing nylon, or polyamide, combined with elastane. Tights are a particularly good example. Polyamide and elastane can be used in the form of extremely fine filaments that are intertwined to create the textile. This structure makes fiber separation particularly complex and limits the recycling options available with certain conventional technologies.

This is precisely the type of technological challenge REC is working to address: developing solutions that can recover the polyamide contained in blended-fiber textiles, so that it can be reintroduced into a new production cycle.

Discover our approach to recycling polyamide and complex textiles: REC’s technology and ambitions

Exploring the potential of enzymes for nylon recycling

As part of our R&D programmes, we have therefore investigated the potential of enzymatic solutions for the recycling of nylon and blended-fiber textiles. The aim of this research was to explore whether biological mechanisms could help address some of the challenges encountered when separating and recovering value from different fibers. The concept may sound complex, but it can be summed up simply: looking for an enzyme capable of acting sufficiently selectively on a particular material or chemical bond to facilitate its separation or transformation. It is a little like looking for the perfect key to open a very special lock.

Our research team has developed and tested different approaches at laboratory scale to assess their potential and limitations.

Can an enzyme be used to recycle nylon?

This is precisely one of the questions that exploratory research programmes seek to answer. Nylon, also known as polyamide, has a complex chemical structure, and its properties need to be preserved if the material is to be reused in industrial applications. The challenge is therefore not simply to “break down” the material. The reaction needs to be controlled, the targeted components selectively addressed and, above all, the resulting material must ultimately have properties compatible with new applications.

For complex textiles, the additional challenge lies in the combination of several different fibers. A solution capable of acting selectively could therefore open up interesting prospects for the recycling of textiles containing polyamide and elastane.

Enzymes at the heart of our approach to innovation

Exploring enzymes is part of a broader approach at REC: identifying and developing technological solutions to make the recycling of complex textiles more efficient and circular. Our objective is, in particular, to help reduce dependence on virgin raw materials derived from fossil resources by promoting the recovery and regeneration of materials that already exist. When they can be adapted to industrial requirements, biological technologies therefore represent a particularly interesting research pathway for developing new generations of recycling processes.

At REC, we see R&D and technological innovation as essential levers for transforming recycling value chains and enabling the recovery of textile waste that remains difficult to recycle today.

Towards more circular textile recycling

The development of new recycling technologies is a major challenge for the textile industry. Textiles made from multiple fibers are particularly affected: their complexity can make sorting, separation and recovery difficult. Developing solutions that enable these materials to be better recovered could help create new circular loops and reduce the amount of textile waste currently directed towards less favourable end-of-life solutions. At REC, we are therefore continuing our work to advance the recycling of polyamide and complex textiles, exploring different technological pathways and systematically assessing their potential against real-world industrial requirements.

Research sometimes starts with a question. And at REC, we like turning those questions into solutions.

Stay tuned to discover the next advances in our R&D programmes.

FAQ – Can Enzymes Facilitate the Recycling of Nylon and Complex Textiles?

Can enzymes be used to recycle nylon garments?

Enzymes are being studied as a potential way to improve the recycling of certain materials. Their ability to act selectively on molecules is of interest to researchers seeking new solutions for processing complex textiles. However, their effectiveness depends on the target material and the treatment conditions. REC has explored the potential of enzymatic solutions as part of its research to assess their possibilities and limitations for recycling polyamide-containing textiles.

Nylon, also known as polyamide, is often combined with elastane in tights, lingerie and certain sportswear items. These fibres are closely intertwined in yarns and fabrics, making them difficult to separate. Conventional processes do not always allow polyamide to be recovered efficiently. The challenge is therefore to develop technologies capable of separating the materials while preserving the value of the recovered polyamide.

Enzymes are proteins that accelerate specific chemical reactions. In recycling, they are being studied for their ability to act on particular components of a material. For textiles made from multiple fibres, research aims in particular to determine whether an enzymatic reaction could facilitate the separation or transformation of certain components. However, feasibility depends on the chemical structure of the materials and the conditions required to achieve a usable result.

There is no universal answer: effectiveness depends on the material being processed, the desired reaction and the performance criteria used. Enzymatic processes may offer advantages in certain applications, but their use must be assessed in terms of selectivity, yield, cost and ability to operate at industrial scale. For nylon and textiles combining polyamide and elastane, it is particularly important to verify that the solution can recover a material with the properties required for reuse.

REC is developing a physicochemical process designed to separate and recover polyamide from complex textiles, particularly when it is blended with other fibres such as elastane. Unlike a depolymerisation process, this technology aims to preserve the molecular structure of the polyamide. Research into enzymes was one exploratory avenue among the company’s R&D activities; it should not be confused with the polyamide regeneration process REC is developing for industrialisation.

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